I've made a few mirrors over my lifetime, but it seems that they're getting more and more difficult for me, rather than easier. It's not the grinding and polishing, it's figuring. The lap just doesn't want to do anything I want it to. The first two mirrors I made (in my teens) were in the summertime in my garage. I never had the kind of problems I have now. Those two mirrors, a 6" f/9 and a 6" f/4.5, polished out nicely, and parabolizing with the full size lap was a snap – worked just like the books described. But now, I have a devil of a time getting the lap to do anything reasonable. For instance, using a 1/3 diameter W stroke always results in a flat edge zone, and a large central hill. The flat zone's width is about the same as the overhang, about 3/4 inch on a 6" mirror. Longer strokes with more overhang just result in a wider "flat" outer zone, but still with a central bump. Forget parabolizing with a full size lap – I have to get way too aggressive with the strokes and then end up digging a deep, ugly hole in the middle. I had to resort to a 4" lap to parabolize my last mirror, an 8" f/8. But getting a decent sphere first was problematic. Now I'm having similar problems with my current project, a 6" f/4.5 (see earlier posts).
Knowing that my earlier mirrors were done in much warmer temperatures and higher humidity, could the low temperature and humidity in my house be making the lap too hard? With the price of natural gas these days, I simply can't afford to keep the house any warmer than 70 degrees. And with forced air heat, the humidity is way low, even with a whole house humidifier. I think I'm maintaining good contact, I hot press, cold press, use netting, warm the lap and start polishing before it has cooled off all the way, etc., and the lap's action feels smooth, not jerky. But still I end up with weird results. I'm using Gugolz 64 pitch, but I'm wondering if it is still too hard. But even if it is hard, shouldn't that be conducive to getting a good sphere? If I could get a good sphere I'd be happy. I'm fine with using a 3" lap to parabolize – the sub-diameter lap worked great on my 8" mirror.
I'm tempted to make a new lap, adding some turpentine to soften it up. Or I could order some Gugolz 55. Or try raising the house temperature by maybe five degrees, at least temporarily. (Yeah, try rationalizing that to my wife, who is always complaining that the house is too cold. "But it's for my mirror". Yeah, that will fly.) Or maybe I've just developed some unorthodoxy in my technique that I'm not even aware of.
This is getting really frustrating. :C Any and all suggestions are welcome.
Thanks,
Doug